The history of direct-to-film DTF transfers is relatively recent. This technology is based on inkjet printers, but was developed specifically for textiles. The origin of this technology lies in the evolution of inkjet printing technology, which was refined in the 1990s. Read our short history of DTF printing and how it compares to other more traditional methods in the printing industry.
The 2000s: The Origins of DTF Printing and the Transfer Technology
The journey of DTF started with the Kornit Digital company, an Israeli manufacturer of digital textile printing machines. The company was established in 2002 and continued to develop this new DTF printing technology for industrial applications and eventually revolutionized the printing industry.
At the beginning of the 21st century, processes such as digital printing and dye sublimation were already being used successfully. However, the production process of DTF transfers changed when the desire for a more versatile method arose. With direct-to-film printing, the design is transferred directly to a special transfer film. This film is then transferred to the fabric using heat. The first DTF printers were still experimental, but the breakthrough came in the late 2010s when this new transfer technology was ready for the market.
The 2020s: DTF Transfers in the Mainstream
In the 2020s, DTF established itself as a mainstream textile printing method. DTF printers can print sharp and vibrant colors on both light and dark textiles. It works well on a wide range of fabrics.
The beauty of DTF transfers is that they can replicate complex designs with many colors (as well as white ink) very cost-effectively. It's easy to transfer designs onto fabrics using a heat press machine or standard household iron directly onto a wide range of fabrics.. Their durability and washability make them perfect for apparel and other textiles. Anyone can now make personalized products in the comfort of their own home.
DTF technology has since continued to improve. In particular, the development of water-based ink formulations, and better adhesive powders and transfer films has contributed to improved printing capabilities and increased durability. The eco-friendly inks used nowadays are a particular bonus.
Today, DTF transfers are the preferred choice of printing businesses for an efficient workflow in both short and long runs.
DTF Printing Process vs. Conventional Printing Techniques
Direct-to-Film printing is a modern technique that stands out for its versatility and ability to produce vibrant, detailed prints on a wide range of garments and materials. Compared to traditional printing methods like thermal transfer, sublimation, screen printing, and even Direct-to-Garment (DTG) printing, DTF offers more flexibility. While DTG excels at full-color high-quality prints on cotton fabrics, it struggles with other materials. In contrast, DTF performs well on various textiles, including dark fabrics, making it a go-to solution in the apparel industry for detailed and diverse designs.
Thermal Transfer Printing Process
In thermal transfer printing, a design is printed onto a special foil. It is then transferred to the fabric through a hot press process. Unlike DTF, traditional heat transfer often offers less color variety and detail. While DTF is suitable for almost all materials, heat transfer is mostly limited to certain materials such as cotton or polyester.
Sublimation Printing Process
Sublimation is a process that uses heat to penetrate the ink directly into the fabric fibers. This process works best on polyester and is ideal for light-colored fabrics. Compared to dye sublimation, DTF printing also produces excellent results on dark fabrics.
Screen Printing Process
Screen printing is a traditional process in which the ink is printed through a fine mesh onto the fabric. This process is ideal for large print runs because of its cost-effectiveness and efficiency. Compared to DTF, screen printing is less flexible. It is more difficult to print complex designs or small quantities. It is not as suitable for detailed and colorful designs.
DTF Printing: The Solution for Customization of Apparel and Other Textiles
The evolution of DTF printing equipment and printing process is the result of a long series of developments in printing methods involving many different companies and engineers.
DTF transfer printing has become increasingly important in recent years due to its versatility. While older techniques such as thermal transfer, dye sublimation and screen printing still have their advantages, DTF offers a modern solution for complex designs on a wide variety of materials. Today, DTF transfers are commonly used for customizing apparel, home decor, and even accessories. It's an ideal method for adding intricate details to items such as t-shirts, bags, and other textiles. For best results, be sure to check out our tips on Common DTF Application Mistakes and Ironing Tips. Additionally, if you're looking for creative ways to use DTF transfers, don't miss our tutorial on Sewing a Dog Car Cover with DTF transfer image for creative inspiration.
